Climate Tech Building Systems — ClimateBuilt patented hardware for concrete

What it is: Plastic hardware that sets inside the concrete forms a crew already owns — ties for poured walls (Climate-Ties) and stay-in-place foam forms with rebar hardware for floors and roofs (Climate-Deck).
Protected: U.S. Patent 11,933,057 B2 (walls) and U.S. Patent 12,188,232 B2 (floors and roofs). Both granted.
Done · not yet: Patented and engineered. Not manufactured. On the walls, the plastics and the tie pull strength are not yet tested.
The ask: A manufacturing partner to tool it, test it and make it. alma@climatebuilt.com · 801-910-6365

TWO U.S. PATENTS

Inventor: Alma Jessop. Both granted. Read them in full on Google Patents.

US 11,933,057 B2

Granted March 19, 2024 · walls — Climate-Ties

Systems, Methods, and Devices for Securing Components to Concrete Walls. A tie system — a concrete tie, a tie sleeve with a channel, and T-shaped connectors — that holds components such as insulation panels to a concrete wall.

Read US 11,933,057 B2 ↗

US 12,188,232 B2

Granted January 7, 2025 · floors and roofs — Climate-Deck

Concrete Form Systems, Devices, and Related Methods. A concrete form with support columns and connection branches that form channels, and a rebar tree that holds the rebar in position.

Read US 12,188,232 B2 ↗

WHERE IT STANDS

Said plainly.

Done

Patented — the two U.S. patents above.
Engineered and drawn.

Not yet

Not manufactured. Not for sale.
On the walls, two things are not yet tested: the plastics and the tie pull strength.

The finish

U-Stucco, the finish in the wall design, is tested and is a product. It has not yet been used on a job.

THE HARDWARE

What each part does on the pour. Every picture in this section is a render from the design drawings — none of it has been manufactured.

Walls — Climate-Ties

The ties are cut to ride the aluminum and steel forming systems already on the job — one profile for each — and they cast into the wall. What sticks out is a serrated spike that takes whatever head the job needs: a flat T-plate, a channel that a metal stud threads onto, a saddle for an AAC or treated-lumber stud, a masonry tie. Center ties hold the spikes from both faces; the corner tie closes the corner.

Render of the metal-stud head tie — Metal-stud head

Render of the wall in section — The wall in section: ties cast in, studs threaded on

Floors and roofs — Climate-Deck

A foam form, hot-wire cut from stock billet — no molds — that stays in place as the insulation after the pour. It carries its own rebar hardware: the rebar tree holds the beam cage, the chair seats the bars at depth, the vertical tie rides the form edge, and one pin wedge locks it. Three form families: CD-18, CD-24, and CD-24CF for commercial tilt-up roofs.

Render of the foam form under a finished deck — The form stays under the finished deck

Precast and tilt-up

The same family does precast. Saddle ties carry the rebar in panels that go into tilt walls, and the rebar chairs are drawn to stand up when the panel tilts.

Render of the precast saddle tie — Precast saddle tie

Render of ties through a tilt panel — Ties through a tilt panel

Render of walls, decks and roofs poured flat — Walls, decks and roofs poured flat and craned into place

LOOKING FOR A MANUFACTURING PARTNER

The design and the patents are done. The next step is a manufacturer to tool it, test the plastics and the tie pull strength, and make it. If that is you — or you know who it is — talk to Alma. This opens your own mail app or phone; nothing is uploaded anywhere.

Email alma@climatebuilt.com Call 801-910-6365

Sister company: Mirror Engineer — estimating software, from the same founder.

HARDWARE THAT GOES INSIDE THE POUR.